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Fiberglass PVC Foam Sandwich Panel

FRP skin PVC foam sandwich panels are a new composite material with upper and lower layers made of fiberglass and a PVC foam core in the middle. The stability of PVC foam combined with the high toughness of FRP has good resistance to water absorption.

PVC foam fiberglass sandwich panels have a large operating temperature range, typically -240℃~80℃, and are resistant to various chemicals. Its fine microporous structure allows for optimal density, resulting in stiffness and durability. Compared to traditional metal composite panels, fiberglass PVC foam composite panels are lighter, less prone to deformation, easier to install, and have a longer service life. These panels find wide application in various fields, including box trucks, off-road RVs, yachts, public transportation, furniture, and construction.

Basic Specifications

FRP PVC foam sandwich panel structure
Skin MaterialThermoset FRPThermoplastic CFRT
Core MaterialPVC Foam Core
Skin Thickness0.7~5.0mm0.4~10mm
Length≤12m
Width≤3.2m
Surface ColorNatural, other colors can be customizedWhite,black,wood grain,natural
Surface PatternGlossy, matte, stone, weave, bubble, and imitation leather surface patternsGlossy, matte
Process OptionEmbedded reinforcement materials; CNC machining services
Total Thickness10~120mm (Customized)

FRP VS CFRT

Skin MaterialFRPCFRT
RigidityGoodVery good
Impact StrengthGoodVery good
Scratch ResistantGoodVery good
Surface SmoothnessVery goodGood
Corrosion ResistanceVery goodGood
LightweightGood-35%
Tenacity/Good

PVC Foam Core Sandwich Panel Samples


Features & Benefits

  • Extremely lightweight: The material is ultra-lightweight, making it easy to transport and install.
  • Super strong: The sandwich structure has high bending strength and impact resistance.
  • Corrosion Resistance: Fiberglass has good corrosion resistance and no chemical residues.
  • Thermal and sound insulation: PVC foam can effectively reduce heat conduction, and the sound insulation effect is also very good.
  • Waterproof and moisture-proof: The sandwich panel has excellent waterproof performance.
  • Eco-friendly: Recyclable materials, no harmful gas release.
  • Easy processing: The material can be cut, drilled, bonded, and processed according to needs.

Technical Data

Test ItemsTest StandardsUnitTypical ValuePVC40PVC48PVC55PVC75PVC90PVC130PVC200PVC250
DensityISO 845Kg/m3Average Range4048 43-5560 54-6980 72-92100 90-115130 120-150200 180-250250 225-288
Compression StrengthISO 844N/mm2Average Minimum0.450.60 1.500.90 0.751.45 1.102.0 1.73.0 2.65.2 4.56.6 5.3
Compression ModulusDIN 53421N/mm2Average Minimum4148 3569 55104 80130 110170 145280 240350 280

Applications

Box Trucks

Wall panels, floors, and roof panels for dry cargo trucks.

Furniture

Office desks, door panels, partitions, sky guards, bed panels, cloakrooms, etc.

RVs

Bed panels, cabinet panels, partitions, door panels, floors, etc.

Building

Mobile sentry box, mobile toilets, temporary housing, etc.